Aluminum Rod CCR Line
Aluminum Continuous Casting and Rolling Line
(2+14 Rolling Stands)
High-output aluminum continuous casting and rolling lines produce pure and alloy aluminum rods for cable and conductor manufacturing. After the molten aluminum has been refined and filtered, it goes into the caster and forms a solid cast bar. The cast aluminum bar does not need to cool down, be stored, or be reheated; it moves directly into the rolling mill and is rolled to the required diameter through several passes. This direct casting-to-rolling flow shortens the traditional production process and helps factories produce rods more efficiently with more stable quality.
Applications
- Aluminum Rods
Mainly used to produce electrical round aluminum rods from Ø9.5 mm to Ø15 mm and aluminum alloy rods in the 1xxx, 3xxx, 6xxx, and 8xxx series. Some aluminum CCR line configurations can also produce aluminum billets. - End-Use Industries
The finished rods are mainly supplied to the wire and cable industry as conductor material for power cables and overhead conductors, with additional use in power transmission, new energy vehicles, construction, and home appliance applications.
Technical Specifications
| Model | Casting Cross-Section (mm²) | Rod Diameters (mm) | Max. Final Speed (m/s) | Max. Output (t/h) | Number of Rolling Stands | Rolling Stand Layout | |
| XDG2100+(2H+14F) | 3400 | Ø9.5, Ø12, Ø15 (aluminum rods) | 12 | Aluminum alloy: 4.5 | Aluminum rod: 7.5 | 16(2+14) | 2 two-roll stands + 14 three-roll stands + 10 three-roll stands (optional) |
Aluminum CCR Line Configuration
Standard Configuration
- Continuous casting machine
- Front traction positioning/alignment device
- Rotary shear
- Straightening machine
- Roughing mill
- Finishing mill
- Quenching unit
- Rod take-up system
- Gearbox lubrication system
- Emulsion cooling system
- Electrical control system
Optional Equipment
- 8-ton melting furnace
- 8-ton / 10-ton holding furnace
- Electromagnetic stirrer
- Hydraulic shear
- H13 steel rolling rolls
- Dual-reel rod take-up system
Production Process Flow
- Furnace charging
- melting furnace
- refining in the holding furnace with stirring
- filtration and degassing
- continuous casting into cast bar
- front traction positioning/alignment
- cast bar treatment, including rotary shearing, billet inspection, and straightening
- induction heating for alloy aluminum cast bar
- automatic feeding into the rolling mill
- continuous rolling
- quenching
- rear traction positioning/alignment
- dual-reel take-up
- aluminum alloy rod coiling
- finished product
Deyang XDG is dedicated to the design and manufacture of cable and wire machinery, from metal rod continuous casting and rolling to wire drawing, stranding, cabling and extrusion. Beyond supplying wire and cable production equipment, we specialize in providing complete solutions to help global wire and cable manufacturers improve production efficiency and reliability. Our equipment including CCR lines, wire drawing machines, stranding machines, cabling machines as well as auxiliary equipment such as take-up units and cable packing machine is widely utilized in the production of power transmission cables, electrical conductors, communication cables, photovoltaic cables, and more.